Aluminium Alloy Stranded Wire
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Aluminium Alloy Stranded Wire

Lightweight, corrosion-resistant conductor with high tensile strength and reliable conductivity. Weighs 50% less than copper and reduces project costs. Ideal for overhead lines, power distribution, building wiring, EV charging, and solar cables. Available from 15mm² to 700mm². Custom specifications available.
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Product Overview

Aluminium Alloy Stranded Wire is a high - performance solution that strikes an optimal balance among conductivity, weight reduction, and mechanical strength. It serves as a versatile choice for multiple industries, catering to applications where efficiency and durability are paramount.


Charactristics & Advantages

  • Lightweight: Weighs about 50% less than copper, making it ideal for weight - sensitive installations. This property eases transportation, handling, and reduces structural loads in applications like overhead lines.


  • Good Conductivity: Fulfills the performance requirements of numerous low - voltage applications. Ensures efficient electricity transmission, minimizing power losses during distribution.


  • Corrosion Resistance: The treated alloy surface resists oxidation, enhancing the wire's lifespan, especially in harsh environmental conditions such as coastal or industrial areas.


  • Cost - Effective: A perfect fit for large - scale projects. Its lower material cost compared to some alternatives, combined with weight savings, reduces overall project expenses.


  • High Tensile Strength: Offers enhanced mechanical durability, enabling it to withstand mechanical stresses during installation and operation, like wind loads on overhead lines.


Applications

  • Automotive: Used in wiring harnesses and EV charging cables, where its lightweight and conductivity contribute to vehicle efficiency and performance.


  • Power Distribution: Essential for distributing electricity in urban and rural grids, ensuring reliable power delivery.


  • Overhead Lines: Ideal for overhead power transmission due to its lightweight and high tensile strength, reducing the need for excessive structural support.


  • Building Wiring: Suits internal building wiring, providing a cost - effective and efficient electrical conduction solution.


  •  Solar Cables (PV Cables): lighter conductor material for big solar project installation


  

Aluminium Alloy

Custom - Solutions Available

Our engineering team provides comprehensive OEM/ODM support:
  • Customized plating thickness: Tailor the plating to meet specific environmental and performance needs.

  • Special strand constructions: Design the stranding pattern to optimize flexibility, strength, or other mechanical properties.

  • Specific resistance and tensile targets: Match the wire's electrical and mechanical characteristics precisely to your project requirements.

  • Insulation & shielding options: Choose the right insulation and shielding materials for enhanced safety and performance in different applications.


Product Parameters

Specification and Technology date

Code

Nom.area

Stranding

cla Size

O.D

mass

Strength

Resistance(20℃)


mm²

No./mm

mm²

mm

kg/km

kgf

Ω/km

Box

15

7/1.85

18.82

5.55

51

537

1.7495

Acacia

20

7/2.08

23.79

6.24

65

680

1.384

Almond

25

7/2.34

30.1

7.02

82

861

1.0934

Cedar

30

7/2.54

35.47

7.62

97

1014

0.9281

-

35

7/2.77

42.18

8.31

115

1205

0.7804

Fir

40

7/2.95

47.87

8.85

131

1367

0.688

Hazel

50

7/3.30

59.87

9.9

164

1711

0.5498

Pine

60

7/3.61

71.65

10.83

194

2048

0.4594

-

70

7/3.91

84.05

11.73

130

2402

0.3917

Willow

75

7/4.04

89.73

12.12

245

2565

0.3669

-

80

7/4.19

96.52

12.57

264

2758

0.3441

-

90

7/4.44

108

13.32

298

3112

0.3023

Oak

100

7/4.65

118.9

13.95

325

3398

0.2769

-

100

19/2.82

118.7

14.1

326

3393

0.2787

mulberry

125

19/3.18

150.9

15.9

415

4312

0.2192

Ash

150

19/3.48

180.7

17.4

497

5164

0.1831

Elm

175

19/3.76

211

18.8

580

6030

0.1568

Poplar

200

37/2.87

239.4

20.09

659

8841

0.1385

-

225

37/3.05

270.3

21.35

744

7724

0.1227

Sycamorc

250

37/3.22

303.2

22.54

835

8664

0.1093

Upas

300

37/3.53

362.1

24.71

997

10350

0.09156

Walnut

350

37/3.81

421.8

26.67

1162

12053

0.0786

Yew

400

37/4.06

479

28.42

1319

13685

0.06921

Totara

425

37/4.14

498.1

28.98

1372

14233

0.06656

Rubus

500

61/3.50

586.9

31.5

1620

16771

0.05662

Araucaria

700

61/4.14

821.1

37.25

2266

23450

0.01047


FAQ

Q1: What is Aluminium Alloy Stranded Wire used for?

A: Aluminium Alloy Stranded Wire is used in overhead power lines, power distribution grids, building wiring, automotive wiring harnesses, EV charging cables, and solar (PV) cables. Its lightweight design, high tensile strength, and corrosion resistance make it ideal for applications where weight reduction and long-term reliability are critical.

Q2: What are the advantages of Aluminium Alloy Stranded Wire compared to copper wire?

A: Aluminium Alloy Stranded Wire weighs approximately 50% less than copper wire, reducing structural loads and installation costs. It offers good conductivity for low-voltage applications, excellent corrosion resistance, and high tensile strength. While copper has higher conductivity, aluminum alloy wire is more cost-effective for large-scale projects like overhead lines and power distribution.

Q3: What sizes and specifications are available?

A: Standard nominal areas range from 15mm² to 700mm², with stranding configurations including 7-strand, 19-strand, 37-strand, and 61-strand options. Resistance ranges from 1.7495 Ω/km (15mm²) down to 0.01047 Ω/km (700mm²). Custom strand constructions, resistance targets, and tensile strength requirements are available upon request.

Q4: Is Aluminium Alloy Stranded Wire suitable for outdoor and coastal environments?

A: Yes. The treated alloy surface resists oxidation and corrosion, making it suitable for harsh environmental conditions including coastal areas and industrial zones. It is widely used in overhead transmission lines where exposure to moisture, salt air, and temperature variations is constant.

Q5: Can Aluminium Alloy Stranded Wire be customized for specific applications?

A: Yes. We offer full OEM/ODM support, including customized plating thickness, special strand constructions, specific resistance and tensile targets, and insulation or shielding options. Our engineering team works with you to match the wire's electrical and mechanical characteristics to your project requirements.


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Specializing in the R&D, production of fine electronic wires, applicated in robotics cables/ military&medical equipment / automotive wiring harness& EV charging /high-frequency data transmission / solar power generation

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