Gold Plated Brass Wire

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Gold Plated Brass Wire

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Product Description

Gold-plated brass wire is a composite material consisting of a brass core that is coated with a layer of gold. The brass core offers mechanical strength and durability, while the gold plating provides superior electrical conductivity, corrosion resistance, and aesthetic appeal. The gold plating is typically applied via electroplating or other techniques to achieve a uniform, thin layer, usually in the range of a few microns thick.
Gold-plated brass wire is widely used in electrical, jewelry, and decorative applications where high performance and durability are essential. The combination of brass's strength and gold's superior conductive and anti-corrosive properties makes this wire ideal for applications requiring both mechanical robustness and high electrical conductivity.

Key Features & Advantages

Superior Electrical Conductivity:

The gold plating provides excellent electrical conductivity, reducing the likelihood of signal loss and power dissipation.

Corrosion Resistance:

Gold is highly resistant to oxidation and corrosion, ensuring the wire performs well in harsh environments, including high-humidity and chemically aggressive settings.

Aesthetic Appeal:

The gold coating gives the wire a distinctive, attractive appearance, making it suitable for decorative applications, such as in jewelry and high-end connectors.

High Durability:

The brass core adds strength, ensuring that the wire can withstand mechanical stress, bending, and wear without compromising performance.

Low Contact Resistance:

Gold plating on the wire minimizes contact resistance, making it ideal for electrical connectors and applications where minimal energy loss is critical.

Stable Performance Over Time:

Gold-plated brass wire maintains its properties over extended periods, even under extreme temperature and environmental conditions.


Applications

Electronics and Electrical Connectors

Used in high-performance connectors, switches, and contacts where both conductivity and durability are crucial.

Telecommunications

Employed in cables, antennas, and other components where minimal signal loss is required, ensuring high data transmission efficiency.

Jewelry Making

Gold-plated brass wire is widely used in jewelry for crafting items such as earrings, necklaces, and bracelets, where both strength and aesthetic appeal are needed.

Aerospace & Automotive

Ideal for aerospace and automotive applications requiring corrosion resistance and high conductivity in wiring and electrical components.

Medical Devices

Used in medical equipment and devices that require wires with low resistance, high strength, and resistance to corrosion and bio-compatibility.

High-Frequency Applications

Suitable for RF (radio frequency) and high-frequency signal transmission, as gold provides superior performance at high frequencies.


Basic Technical Data

Property

Value/Description

Material Composition

- Core: Brass (Copper and Zinc alloy)

- Plating: Gold (typically 0.5 - 5 microns thick, depending on application)

Electrical Resistivity

~2.44 µΩ·cm (pure gold) for gold plating, brass core has higher resistivity due to zinc content

Tensile Strength

400 - 700 MPa (varies depending on brass alloy and plating thickness)

Gold Plating Thickness

0.5 - 5 microns (customizable based on application needs)

Operating Temperature Range

-40°C to +200°C (based on gold plating and brass core)

Density

~8.4 g/cm³ (brass), 19.3 g/cm³ (gold)

Melting Point

Brass: 900°C - 940°C, Gold: 1,064°C (plating will affect fusion point)

Corrosion Resistance

High resistance to oxidation and corrosion, especially in humid and chemical environments

Hardness

Vickers Hardness (HV) of Brass: 120-150; Gold plating hardness: Soft (HV: 25-50)

Thermal Conductivity

Brass: ~120 W/m·K, Gold: ~315 W/m·K (due to gold's superior thermal conductivity)


Available Sizes or Customized Sizes

Size Type

Range/Options

Wire Gauge (AWG)

From 50 AWG to 20 AWG (typical range in the market)

Diameter Range (mm)

From 0.05 mm to several millimeters (common sizes: 0.10 mm, 0.15 mm, 0.25 mm, 0.50 mm, 1 mm, etc.)

Custom Sizes

Available in custom diameters and tensile strengths based on customer requirements

Stranding Options

Available in solid, stranded, braided, twisted, or multi-stranded configurations

Gold Plating Thickness

0.5 - 5 microns (customizable depending on the application)

Custom Length

Available in coils or cut to specific lengths (from meters to kilometers)

Tensile Strength Customization

Available based on specific requirements, typically ranging from 400 MPa to 700 MPa

Corrosion Resistance

High resistance to oxidation and chemical environments (custom plating options available)


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Specializing in the R&D, production of fine electronic wires, applicated in robotics cables/ military&medical equipment / automotive wiring harness& EV charging /high-frequency data transmission / solar power generation

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Phone: +86-13511242233 / +86-15968908026 
WhatsApp: +8613511242233 / +8615968908026 
Add: Dingchao Intelligent Park, Chengxi Industrial Park, Jishui County, Ji'an City, Jiangxi Province, China
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