Nickel Coated Copper Wire (Nickel Plated Copper)
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Nickel Coated Copper Wire (Nickel Plated Copper)

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Introduction

Nickel - Coated Copper Wire (Nickel Plated Copper) is a high - performance product that combines the excellent properties of copper with the added benefits of nickel plating. It is designed to meet the rigorous requirements of various industries where resistance to oxidation, corrosion, and high - temperature is crucial.


Characteristics & Advantages

1. High Temperature Resistance

Can perform reliably up to 450°C. This is a significant advantage over many uncoated or less - advanced coated wires. In high - temperature applications such as aerospace and heating elements, where other wires might fail due to thermal degradation, our nickel - coated copper wire remains stable.


2. Oxidation Resistance

Ideal for harsh and oxidizing environments. Compared to pure copper wire, which is more prone to oxidation, our nickel - coated version provides a robust barrier. This ensures a longer service life and consistent performance in environments where oxidation can compromise the integrity of the wire.


3. Good Conductivity

Retains the electrical performance of copper. Copper is well - known for its high conductivity, and our nickel - coated copper wire doesn't sacrifice this key property. This makes it suitable for applications where efficient electrical transfer is essential, like in high - temperature cable assemblies.


4. Mechanical Strength

Enhanced durability and tensile strength. The nickel coating adds an extra layer of protection and improves the mechanical properties of the wire. It can withstand more stress and strain compared to some competing products, reducing the risk of breakage during installation or use.


5. Solderability

Compatible with high - temp soldering processes. This allows for easy integration into various manufacturing processes, ensuring a reliable connection in high - temperature applications. Some alternative wires may have issues with solderability at high temperatures, but our product performs well.


Applications

  • Aerospace: In the aerospace industry, where components are exposed to extreme conditions, our nickel - coated copper wire is used in various systems. It can withstand the high temperatures and harsh environments encountered in aircraft engines and avionics.

  • Heating Elements: For heating elements, the high - temperature resistance and oxidation resistance of our wire make it an ideal choice. It can maintain its performance over time, ensuring efficient and reliable heating.

  • Automotive Sensors: In automotive sensors, the good conductivity and mechanical strength of our wire are crucial. It can transmit electrical signals accurately while withstanding the vibrations and temperature variations in a vehicle.

  • High - Temperature Cable Assemblies: Used to create cable assemblies that need to function in high - temperature environments. The combination of properties ensures that the cables can transmit power or signals without degradation.



Nickel plated copper wire

Product Parameters


Nickel Coated Copper Wire
Standard: GB11019 /  ASTMB355—95  or customized

Nominal Diameter(mm)
0.05≤d≤0.1 0.1<d≤0.23 0.23<d≤0.5 0.5<d≤3.26
Tolerance(mm) ±0.002 ±0.003 ±0.004 ±d%
Electrical Resistivity
(Ωm /m)
GB/T11019-2021 form5
Elongation(%) GB/T11019-2021 form4
Tensile Strength(Mpa) Soft:≥196 Hard:≥350
Coating Lay thickness(um) 0.3-5.0um
Exterior No scratches, oil stains,copper exposure,oxidation.etc
packing 8inch9inchtype300-plastic reel
Note Can be customized


Comparison with Competitors

High Temperature Resistance – Performs reliably up to 450°C

• Oxidation Resistance – Ideal for harsh and oxidizing environments

• Good Conductivity – Retains electrical performance of copper

• Mechanical Strength – Enhanced durability and tensile strength

• Solderability – Compatible with high-temp soldering processes



Custom-Solutions Available 


Our engineering team offers full OEM/ODM support, including:

• Customized plating thickness

• Special strand constructions

• Specific resistance and tensile targets

• Insulation & shielding options



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Specializing in the R&D, production of fine electronic wires, applicated in robotics cables/ military&medical equipment / automotive wiring harness& EV charging /high-frequency data transmission / solar power generation

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Phone: +86-13511242233 / +86-15968908026 
WhatsApp: +8613511242233 / +8615968908026 
Add: Dingchao Intelligent Park, Chengxi Industrial Park, Jishui County, Ji'an City, Jiangxi Province, China
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